Technical selection, cross-reference and global export supportSend a model or application
Home/Encoder interface guide/4–20 mA and Voltage Output Position Sensors

Encoder interface guide

4–20 mA and Voltage Output Position Sensors

Compare 4–20 mA, 0–10 V and 0–5 V absolute encoder and draw-wire position outputs for PLC integration.

DIRECT ANSWER

Analog position sensors convert absolute angle or linear travel into a PLC-ready current or voltage signal. A 4–20 mA output is generally preferred for longer industrial cable runs and fault detection, while 0–10 V or 0–5 V can suit shorter runs and compatible analog inputs. Output span, supply and scaling must be confirmed together.

4–20 mA current-loop output0–10 V and 0–5 V optionsRotary angle or draw-wire travelDirect connection to compatible PLC analog inputs

SELECTION TABLE

Analog output comparison

Use this table as an initial engineering checklist. Final model configuration must be confirmed against the controller, mechanical drawing and operating environment.

OutputTypical selection consideration
4–20 mAGood noise immunity and broken-wire detection; confirm loop supply and input type
0–10 VSimple voltage scaling; cable resistance and electrical noise require attention
0–5 VUseful for compatible lower-voltage controllers; confirm common ground and input range
Dual outputSome projects combine digital and analog feedback; verify both outputs and isolation

ENGINEERING PROCESS

How to select the right configuration

  1. 01

    Confirm the PLC analog input type and supply.

  2. 02

    Define the physical zero and full-scale angle or travel.

  3. 03

    Calculate required accuracy from sensor linearity and PLC conversion.

  4. 04

    Confirm cable length, grounding, enclosure and mechanical drawing.

COMMON QUESTIONS

Frequently asked questions

Is 4–20 mA better than 0–10 V?

Neither is universally better. 4–20 mA is often more robust over longer industrial runs, while voltage output can be simpler when the controller and wiring environment are suitable.

Can an analog encoder remember position after power loss?

An absolute sensing element can report the current physical position after power returns. Whether multi-turn history is retained depends on the specific encoder design.

Can the output direction and span be customized?

Many industrial analog encoder configurations allow direction, zero and span settings, but the exact adjustment method must be confirmed by model.

RELATED GUIDANCE

Continue your selection

Draw-wire sensor selection guideRS485 Modbus RTU encoders

EDITORIAL SCOPE

How this guidance is prepared

FOSAI consolidates available supplier technical material into a buyer-oriented selection guide. Parameters, certifications and compatibility are not generalized across every model; the final suffix, controlled drawing and project conditions must be confirmed before ordering.

MODEL SELECTION SUPPORT

Send the model.
We’ll check the complete fit.

Include the existing model, controller interface, supply, measurement range, shaft or mounting drawing, environment and quantity.

Request technical selection →